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Inspection Gauges & Checking Fixtures

Inspection gauges, go/no-go gauges and checking fixtures built to your quality-control requirements.

A gauge has to be more accurate than the thing it measures, or it is just a second opinion. We build inspection gauges and checking fixtures sized against your drawing tolerance, with gauge tolerance taken as a proportion of the part tolerance.

Where the check needs a machine rather than a hand gauge — a station that presses, drills or verifies one component thousands of times — that is a special-purpose machine, and it has its own page.

What we build

Tooling we make

  • Plug gauges — go/no-go, plain and threaded
  • Ring and snap gauges
  • Depth, height and position checking gauges
  • Receiver and profile gauges for formed components
  • Functional checking fixtures for assemblies

Specification

How it is built

Gauge membersOHNS or EN31, hardened and lapped
Gauge toleranceTaken as a proportion of the component tolerance
Wear allowanceApplied on go members per the gauging standard used
Handles and bodiesKnurled, marked with size and go / no-go
MarkingPermanently etched with nominal size and tolerance

Process

From your drawing to a working tool

  1. Tolerance studyWe work back from your part tolerance to a gauge tolerance and wear allowance.
  2. Gauge designType, material and marking scheme, confirmed with you.
  3. ManufactureHardened, ground and lapped to size.
  4. VerificationChecked before despatch and supplied with recorded sizes.

Questions

Common questions

How accurate does a gauge need to be?

Gauge tolerance is taken as a fraction of the component tolerance so that gauge error does not consume your working tolerance. We calculate it from your drawing and confirm the figure with you before manufacture.

Do you supply calibration certificates?

Gauges are supplied with recorded actual sizes as manufactured. For traceable third-party calibration certification, tell us at enquiry so it can be arranged as part of the order.

Can you work from a sample instead of a drawing?

A drawing with the tolerance called out is what a gauge is sized from, so it is what we need. If you only have a sample, send it with whatever drawing exists and we will tell you what is missing before quoting.

More from the tool room

Other capabilities

Send a drawing. Get an engineering view in 24 hours.

A real engineer reads it — not an autoresponder. We will tell you whether the tool can be built as drawn, and what we would change to bring the cost down.