Two-Wheeler Component Tooling, Chennai

Two-wheeler volumes are the highest in Indian manufacturing, and they punish any tool that was not built for the run length. A die that needs regrinding every 20,000 hits stops being an asset and starts being a line-stoppage schedule.

For this sector we build tooling around production life rather than first-article accuracy alone — hardened where it wears, clearances set to keep burr within limits across the run, and punches designed to be replaced without stripping the tool.

What this sector needs

What we design for

Run length designed in — Tool steel grade and hardness chosen for the number of hits you actually expect, not a nominal figure.
Fast punch changes — Wear items replaceable without dismantling the die set or losing the setting.
Consistent burr — Clearance held so burr stays inside limit at the end of the run, not just at the start.
Cost per component — Strip layout and nesting worked to reduce scrap — at these volumes a millimetre of pitch is real money.

Typical work

What we build for this sector

Progressive dies for high-volume stamped components
Blanking and piercing tools for brackets and mounting plates
Forming, bending and restrike tools
Welding and assembly fixtures for sub-assemblies
Checking gauges for in-process quality control

Questions

Common questions

How do you design a tool for high-volume running?

Three things matter most: the tool steel grade and hardness for the expected hits, cutting clearance set so burr stays within limit as punches wear, and wear parts designed to be swapped quickly. Tell us your expected annual volume at enquiry and it changes what we build.

Do you supply spare punches with the tool?

We recommend it and will quote a spares set with the tool. Having the spare made alongside the original, from the same drawing, avoids a rushed remake when the line is down.

Tooling for the Two-Wheeler OEM Supply Chain

What we design for

What we build for this sector

Common questions

Other industries

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General Engineering

Automation & SPM

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